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Material Handling

bullet Material Handling & Charging Systems
Inductotherm manufactures a broad range of automated charging systems for both ferrous and nonferrous melt shops. These systems include charge buckets, belt conveyors and vibratory pivoting, indexing, traversing and stationary holding conveyors. Inductotherm also offers automated batch make-up and delivery systems for alloying materials.
Manual charging operations are slow, labor intensive and dangerous. That’s why foundries are turning to remotely controlled mechanized material handling systems to get charge material from storage areas to the furnaces quickly and efficiently.
Inductotherm’s material handling equipment and furnace charging systems also serve to enhance safety by allowing melt deck workers to be away from the furnace or behind protective barriers during charging.
Material Heandling
 
Material Heandling
 
bullet Drying & Preheating Systems
Dryers improve safety by reducing surface moisture on charge materials, reducing the risk of a water/molten metal explosion in the furnace. Charge preheaters can reduce energy costs by more than 10% compared to direct cold charging. Both charge dryers and preheaters offer:
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High velocity reducing flame burners with automatic ignition temperature at all settings, eliminating flameouts and minimizing charge oxidation
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Air manifolds that maintain a precise fuel/air mixture for maximum fuel economy
VIP Power Supply Systems
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Temperature control to reduce gas input as the temperature differential between flame and charge material decreases, maximizing energy efficiency
bullet A one-person control station for monitoring the complete system from charge makeup to furnace-ready charge
bullet A rugged flow-feed conveyor that disperses charge in even layers to assure rapid, thorough heating
   
bullet Preheaters also offer:
bullet The ability to raise the charge to uniform temperatures in six minutes, providing the energy necessary to increase furnace output while reducing energy costs by more than 10%
bullet Stronger flames that are better able to remove a high percentage of dirt, grease and other impurities from scrap, significantly improving metal quality
 

 

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